Silicon Carbide Porous Ceramic Foam Filter for Foundry Work Molten Metal Filtration

• Customization: Available
• Application: Industrial Ceramic
• Feature: Long Time Materials
• Model NO.: 40x11mm, 40x15mm, 50x15mm, 50x20mm, 60x22mm, 70x22
• Color: White, Gray, Light Yellow
• Channels Density: 10~60
• Porosity: 80~90%
• Max Operation Temperature: 1100-1600 ºC
• Heat Resistance (1100-20°c): 6 Times/1100°c
• Raw Material: Alumina Silicon Carbide Zirconia
• Bending Strength: 0.6-1.0 MPa
• Heat Conductivity: 0.6-1.2 MPa
• Transport Package: Wooden Box
• Specification: 40x11mm, 40x15mm, 50x15mm, 50x20mm, 60x22mm, 70x22
• Trademark: Aite
• Origin: China
• HS Code: 84199090
• Production Capacity: 1000 Cubic Meter Per Month
• Package Size: 20.00cm * 20.00cm * 20.00cm
• Package Gross Weight: 1.000kg

Product Description

Product Description

 

Silicon Carbide Porous Ceramic Foam Filter for molten metal filtration

Silicon carbide foam ceramic filter using German imported polyurethane foam sponge as a carrier, silicon carbide mainly squeezed into the foam sponge, and then squeeze out the slurry,the slurry around the foam fiber, after drying, baking at high temperature, polyurethane thermal decomposition, leaving foam ceramic products, namely silicon carbide foam ceramic filter. The silicon carbide foam ceramic filter, with the three- dimensional mesh interconnection structure of foam sponge, can make metal liquid reflect rectification, mechanical screening, filtration cake, adsorption and other filtration mechanisms to effectively improve the purity of metal liquid, reduce waste rate, reduce mechanical processing loss, thus improve production efficiency and reduce production cost

 It is mainly used to filter and purify the filtration of ductile cast iron, ash cast iron,aluminum, copper and other alloy metal liquid, effectively remove large inclusions in metal liquid, adsorb smell magazines, reduce the content of gas and harmful elements in metal liquid, improve the metal matrix organization, and improve the mechanical properties of castings

High porosity, Low loss of thermal shock, High mechanical strength at normal and high temperature, Large specific surface, Good chemical stability and Excellent filtering functions ofscreen, filtering residuum collection and adsorption especially for tiny impurity of 1~10μm. The three-dimensional structure can improve the cast quality in large scale by changing the molten metal from turbulence flow to lamellar flow, removing the gass and smoothing the casting. Ceramic foam filter is not only applied for molten metal filtering in high temperature, but gas treatment in high temperature, carrier of catalyzer, solid heat exchange and advanced filling for chemical industry.
 

Ceramic Foam Filter		Material
Value	Unit	Alumina	Silicon Carbide	Zirconia
Composition	Al2O3	≥85	≤30	≤30
	SiO2	≤1	≤10	≤4
	Others	--	SiC ≥60	ZrO2 ≥66
Channels Density	ppi	10~60	10-60	10-60
Porosity	%	80~90	80~90	80~90
Bending Strength	Mpa	0.6	0.8	0.8~1.0
Heat Conductivity	Mpa	0.8	0.9	1.0~1.2
Max Operation Temperature	°C	1100	1500	1600
Heat Resistance (1100-20°C)	Times/1100°C	6	6	6
Application		Non-ferrous, Alumina making	Iron smelting	Steel making

The size are available in square, round and custom geometric shapes; sizes ranging from 10mm up to 600mm, and thicknesses from 10-50mm. The most common porosities are 10ppi, 15ppi, 20ppi, 25ppi. Higher porosities are available upon request. Custom-made cut-to-size filters are also possible.

Common size in Round shape:
40x11mm, 40x15mm, 50x15mm, 50x20mm, 60x22mm,
70x22mm, 80x22mm , 90x22mm,100x22mm, 305x25mm

Common sizes in Square shape:
40x40x13mm, 40x40x15mm, 50x50x15mm, 50x50x22mm, 75x75x22mm,
50x75x22mm, 100x75x22mm, 100x100x22mm, 55x55x15mm, 150x150x22mm

Detailed Photos

 

Packaging & Shipping

Intelligent Stereoscopic warehouse
We have built up the single cargo space largest intelligent warehouse in China, which is calculated and managed by WMS,WCS system. The whole integrated workshop through AGV automatic distribution, The covered area is 3100 square meters, height of 24 meters and a capacity of 80000 cubic meters that can store 20000 cubic meters of finished products & 3000 ton of raw material. 

 

Company Profile

 

Jiangxi Aite Mass Transfer Technology Co.,Ltd continue to improve our core competiveness. It is committed to the R & D and manufacturing of more than 100 kinds of products such as plastic packing, metal packing, ceramic packing, packing tower mass transfer equipment, tower internals, trays, vessels tower, fire pipes, new fire fighting materials, water treatment materials, etc. and create a bright future with scientific research and development.There are 80 automatic production lines in the main workshop of the base, and the production processes of precision mold ,sheet metal stamping, precision stamping, injection, molding extrusion are standardized and automated, with the annual production capacity of 200000 cubic meters of mass transfer materials and 10000 tons of CPVC new materials.

 

Intelligent Stereoscopic warehouse
We have built up the single cargo space largest intelligent warehouse in China, which is calculated and managed by WMS,WCS system. The whole integrated workshop through AGV automatic distribution, The covered area is 3100 square meters, height of 24 meters and a capacity of 80000 cubic meters that can store 20000 cubic meters of finished products & 3000 ton of raw material. 

Precision mold workshop
The workshop is equipped with the CNC machining center ,CNC engraving machine,large-scale electric pulse machine lathe,NC lathe,medium speed wire-cut EDM and a batch of high-end machine tool processing equipment. we have developed a multi slide automatic repair free technology of 1 million times, and developed a multi process integrated stamping repair free technology of 500000 times. 

Tower internals workshop
The workshop is equipped with 2 * 6m 3000W large laser cutting equipment, servo CNC bending machine, CNC turret punch, laser welding machine, shearing machine and other high-end equipment. The workshop has an annual output of 8000 tons of trays and internals, and is equipped with 
automatic degreasing and pickling purification line to meet the different needs of customers and keep improving.

Customer Visiting

 

Our Partners

 

 

 

Certifications

 

FAQ

Q1:What's the MOQ?

A1 : The MOQ is 1 cubic meter or 1 ton, The price will be higher if the quantity is less than 1 cubic meter or 1 ton.

Q2 : What are the terms of payment?

A2 : T/T , L/C at sight, Papal and etc.

Q3 : What's the delivery time?

A3 : About 3-7 days .after received the fund.

Q4 : Can you provide free samples?

A4 : Yes , Sample will be free within 0.5 kg.